Powertrain Hybrid X-Panel: Optimizing Industrial Storage and Retrieval
JK Fenner implemented the Powertrain Hybrid X-Panel for Dell, Chennai’s vertical storage system, integrating PLC, HMI, and VFD functionality to streamline automated material retrieval. The solution enables faster retrieval through optimized rotation, smoother and quieter operation, improved space utilization, and more reliable system control, while reducing panel space and supporting third-party software integration.
Quick Takeaway
JK Fenner’s Powertran Hybrid X-Panel combines PLC and HMI functionality to support industrial automation and vertical storage applications. Designed to improve communication, material retrieval, and space utilization, the solution offers an integrated approach to storage system control.
The Challenge: Efficient Storage and Retrieval
Industrial storage and retrieval systems require efficient material handling, reliable control, and effective use of available floor space. Conventional racking systems can present limitations in retrieval speed and storage efficiency. The application at Dell, Chennai, involved a vertical storage system requiring automation to support material retrieval and improve operational efficiency.
The Solution: Powertrain Hybrid X-Panel
JK Fenner proposed the Powertran Hybrid X-Panel, combining PLC and HMI functionality with VFD support for the vertical storage application.
The solution incorporates the following capabilities:
Integrated PLC and HMI: A combined control and monitoring option designed to simplify system operation and reduce the chances of PLC–HMI communication failure.
Efficient Material Retrieval: The vertical storage system operates in both clockwise and anticlockwise directions, selecting the shortest path to improve retrieval speed.
Automated Storage Management: An advanced PLC controller and numeric display HMI support efficient and quick material retrieval.
Improved Operational Smoothness: VFD-controlled operation supports smooth movement, with the source document reporting noise levels below 70 dB.
Space Optimization: The system uses the available storage height to retrieve material automatically at operator hand-reach level.
Solutions from JK Fenner
The Powertran Hybrid X-Panel provides an integrated automation solution with the following benefits:
PLC and HMI combination for improved communication reliability.
Compatibility with third-party software, including inventory-related systems.
Service support for PLC and VFD requirements.
Reduced customer panel space through the hybrid combination.